| This residue clogs the machine, and makes
| |
| | 10. Fill wash tank with proper chemistry.
|
| it difficult for the washer to produce a
| |
| | Cleaning the washer is a difficult and
|
| clean product.
| |
| | long task. Performing this process will
|
| It is common for a company to believe
| |
| | require a person or team willing to
|
| that "cleaning the washer" means
| |
| | handle one of the dirtiest jobs in a
|
| replacing the water and solution in the
| |
| | plant. There are products and add-ons
|
| machine that is used for the cleaning.
| |
| | that can be purchased that will stretch
|
| Simply changing the water in the machine
| |
| | the length of time between total system
|
| is not enough to clean the washer. To
| |
| | clean outs.
|
| truly clean the machine, attention must
| |
| | Nothing can replace manual cleaning,
|
| be paid to the entire process.
| |
| | however these products will help keep the
|
| Soil accumulates in every part of the
| |
| | washer cleaner for longer.
|
| washer. Nozzles, heating devices, inside
| |
| | 1. In-process fluid treatments.a. Screen
|
| pump housings, material-handling
| |
| | baskets to catch large particles before
|
| components, as well as the side walls of
| |
| | the cleaning fluid re-enters the tank.b.
|
| the fluid and blow off stages. There can
| |
| | Particulate removing filter bags or
|
| also be a tremendous accumulation of soil
| |
| | filter paper systems that hold tighter
|
| inside the plumbing itself. The soil
| |
| | microns as water is pumped from the tank
|
| contamination prevents the washer from
| |
| | to the spray manifolds.c. Magnetic
|
| performing to its abilities, resulting in
| |
| | collection units to attract metal dust.d.
|
| parts that are not clean, which means the
| |
| | Oil-water separation systems to remove
|
| washer becomes a waste of floor space.
| |
| | free-floating oil from water, and thereby
|
| Cleaning the washer to ensure high
| |
| | return clean water to the tank.e.
|
| performance can take from 4 to 12 hours.
| |
| | Cleaning chemistries that split oil
|
| Naturally many companies do not wish to
| |
| | instead of holding it in suspension,
|
| lose this amount of production time, but
| |
| | making oil-water separation easier.f.
|
| making the time sacrifice when it is
| |
| | Making use of oil-based or semi-synthetic
|
| deemed necessary will ensure parts are
| |
| | metal forming lubricant, allowing
|
| clean to the specification of the
| |
| | oil-water separators to do their jobs
|
| customer and avoid future problems.
| |
| | easier.
|
| Cleaning the machine and restoring
| |
| | 2. Use quick fit nozzles. These nozzles
|
| performance capability to affected areas
| |
| | can be removed easily with a quarter turn
|
| can be broken down into a nine-step
| |
| | and pull, and then replaced within
|
| process.
| |
| | seconds.
|
| 1. Schedule 4 to 12 hours of production
| |
| | 3. Use quick-fit Victaulic or grooved
|
| down time to clean the washer.
| |
| | piping instead of threaded piping for
|
| 2. Add descaling solution, at a 10-15%
| |
| | manifold connectors. These pipes can be
|
| concentration ratio, to attack hard water
| |
| | cleaned quickly and easily with
|
| salts, sludge, and scale buildup. The
| |
| | compressed air and a snake.
|
| surfactants in the solution loosen the
| |
| | 4. Install a Blow off section spray down
|
| buildup, making removal easier.
| |
| | manifold. This manifold is automatically
|
| 3. Remove nozzles and filter media from
| |
| | fed from the rinse pump for 5 minutes
|
| the washer.
| |
| | each time the washer shuts down. This
|
| 4. Turn up the heat and run the pumps
| |
| | sprays away oils, dried chemicals and
|
| with no nozzles or filters for up to an
| |
| | particles that have been carried over to
|
| hour. (Running with no back pressure,
| |
| | the blow off stage. With the spray coming
|
| which is created by the nozzles puts too
| |
| | on with only the blower and the conveyor
|
| much pressure on the pump motor. This
| |
| | running, the fluid easily drains back to
|
| will burn the pump motor out if allowed
| |
| | the rinse tank where it can be treated
|
| to run free for an extended period.)
| |
| | with the other soils.
|
| 5. Replace the nozzles only and run the
| |
| | Using a combination of these products
|
| heated descaling solution while the
| |
| | will keep your washer running cleaner,
|
| conveyor and blower are on. Run machine
| |
| | longer. This is especially useful for
|
| for 4-8 hours to dislodge caked soil.
| |
| | companies that have a difficult time
|
| 6. Remove solution and dispose.
| |
| | finding employees to perform the manual
|
| 7. Power spray the inside of the entire
| |
| | maintenance necessary. While these
|
| unit. Spray the tank, conveyor, fluid
| |
| | products do not replace manual cleaning,
|
| stages, blow off stage, heating coils and
| |
| | when the time comes, the company can
|
| anywhere soil can be seen.
| |
| | place a call to the washer vendor and
|
| 8. Remove solution and dispose.
| |
| | begin a maintenance contract to ensure
|
| 9. Inspect all gaskets, nozzles, and
| |
| | the work is performed correctly.
|
| filters. Replace if necessary.
| |
| |
|
